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Metal Panel Substrates and Coatings
Selecting a Quality Substrate and Coating Combination
When shopping for metal roofing and siding, purchasers must be vigilant to ensure the substrate they choose will match their long-term performance expectations. There are a variety of steel substrates available in the marketplace and the wrong selection could result in disappointment and reduced service life.
Consequently, we encourage you to invest a few minutes to learn more about the available options so you can decide what's best for you.
Watch the video on the right for more information.
Metal Roof and Siding Coatings
The coating, or paint system for metal panels is just as important as the substrate. For the life of the panel, the surface, or coating, will be continuously exposed to environmental elements.
Over time, these environmental conditions, especially the sun, can degrade the coating resulting in panel fade and chalk. Therefore, choosing the right coating that can combat Mother Nature's elements is critical to a long lifespan for your metal roofing and siding.

Galvanized VS. Galvalume Substrates
The most popular steel substrates in the metal roofing and siding industry are Galvanized and Galvalume. Galvanized substrates are coated with a zinc alloy, while Galvalume substrates are coated with an alloy of zinc plus aluminum. Both Galvalume and Galvanized are good substrates for metal panels.
Galvanized Substrates
With Galvanized substrates, the greater the amount of zinc the greater the protection against panel corrosion. Two commonly used Galvanized substrates are designated as G100 and G60. These designations relate to the total amount of zinc contained on both sides of the panel surfaces. G100 contains 1.0 ounce of zinc for every one square foot of panel while G60 substrates contain 0.6 ounces of zinc. The important fact to consider is that a G100 substrate contains 66% more protective zinc than a G60 substrate. This difference will have a direct correlation to panel longevity and long-term aesthetics of your project.

Galvalume Substrates
For most applications, Galvalume substrates offer the best long-term solution, and Galvalume's superior performance has been proven in the field. Over four decades of testing and field applications has shown that Galvalume delivers superior corrosion resistance compared to Galvanized panels. In fact, Galvalume's performance in the construction industry has been so superior, that steel mills warranty the substrate against perforation due to corrosion. Similar warranties do not exist for Galvanized.

The images in the section above are from an industry research project. Unpainted Galvalume and Galvanized panels were placed in four different types of outdoor environments, including normal marine and a rural setting. The harsher the surroundings, the better Galvalume performed. After 23 years of side-by-side comparison in all areas, Galvalume was two to four times more durable than Galvanized.
Additional Substrate Resources
Substrates & Coatings Warranties
Access essential resources for substrates and coatings, including installation manuals, product information, warranties, color charts, and technical bulletins for efficient project execution.
Benefits of High Performing Substrates and Coatings
As indicated above, high-performing substrates and coatings are important when long-term performance and aesthetics are important.
If you would like to speak with a roofing and siding specialist about your particular project please complete the form on the right and we will get back to you soon!